close

Вход

Забыли?

вход по аккаунту

?

Патент USA US2863862

код для вставки
2,863,852~
Patented Dec. 9, 1958
2
between maleic anhydride and bis(1-cyclohexeny1)
2,863,852
acetylene. The later compound was made by dehydrating
EPOXY RESINS CURED WITH MIXTURES 0F
POLYCOXYLIC ACID ANHYDRIDES
bis(l-hydroxy-cyclohexyl)acetylene with p-toluenesul
fonic acid.
98 grams (0.44 mol) of bis(1-hydroxycyclohexy1)
Ridgley G. Shepherd, .lr., Weston, and Elizabeth C. Dear
born, Boston, Mass, assignors to United States Testing
Company, Inc., Hoboken, N. J., a corporation of New
acetylene and 1.46 grams of p-toluenesulfonic acid mono
hydrate (1.5 percent on the weight of the diol) were
placed in a 300 ml. ?ask equipped with Claisen head and
York
No Drawing. Application June 8, 1954
Serial No. 435,356
10
6 Claims. (Cl. 260-47) -
a condenser and were heated to 135° C. during one hour.
The bulk of the water distilled off, as formed, at atmos
pheric pressure; remaining water was removed at a ?ask
temperature of 135° C. and a pressure (mercury gauge)
This invention relates to resins. It is directed particu
of 80 mm. The product, bis(l-cyclohexenyl)acetylene,
larly to epoxy resins; and more especially to enhancing
was then distilled from the reaction mixture at 1 mm.
the resistance of such resins to the effects of heat distor 15 pressure (mercury gauge), dried over calcium sulfate, and
tion.
used without further puri?cation. The product (A) was
Epoxy resins are resins manufactured from glycidyl
a clear yellow liquid boiling at 129~133° C. at 1 mm.
ethers of polyhydric compounds. They may be cured
pressure (mercury gauge). The yield was 50 grams, 61
by the action of various di— or poly-carboxylic acid an
percent of theoretical.
hydrides, as for example, phthalic anhydride, maleic an
50.2 grams (0.27 mol) of product A, bis(1-cyclo
hydride, etc., and also by various amines.
hexenyl)acetylene, and 105.8 grams (1.08 mols) of
Although the epoxy resins heretofore known have many
maleic anhydride, together with 101 ml. of dry xylene
excellent properties they lack, however, that resistance to
were placed in a 500 ml. ?ask equipped with a spiral con
heat distortion which would increase the scope of their
denser plugged at the top with a cork containing two
usefulness. For example, a resin made from a glycidyl 25 tubes, one to serve as a vent and one for the introduction
ether of Bisphenol-A [2,2-bis(4’-hydroxyphenyl) pro
of carbon dioxide. The mixture was re?uxed under a
pane] such as Epon 834 (a product of the Shell Chemical
steady stream of carbon dioxide at a ?ask temperature of
Corp.) by curing the glycidyl ether with phthalic anhy
145-148° C. for two hours and then allowed to stand
dride, exhibits heat distortion under a stress of 1,500
overnight. The resulting mass of crystals was heated to
pounds per square inch at a temperature of 113° C.
45° C. to dissolve excess maleic anhydride. The prod
. The structure of a typical epoxide, such as a glycidyl
ether derived from epichlorohydrin and Bisphenol-A, is
as follows:
uct, 1,2,3,4,5,6,6a,7,8,9,10,11,12,12a-tetradecahydrochrys
ene-5,6,11,12-tetracarboxylic acid dianhydride, was sepa
rated _from this solution by ?ltration, at 45° C., on a
FORMULA I
The foregoing structural formula indicates that such
epoxides polymerize to some extent during synthesis; and
the degree of the condensation is represented by the
symbol “n.”
Buchner funnel, then washed with three ISO-ml. portions
of xylene, the crystals being allowed to stand overnight in
the xylene for the ?rst washing and for 30 minutes in the
cases of the other washings, before ?ltration. After dry
ing at 110° C. the product, the dianhydride having the
In seeking to ?nd means for markedly improving the
resistance to heat distortion of epoxy resins by the curing 45 above formula, was obtained as a white crystalline solid
thereof with a di-carboxylic acid anhydride, we discovered
melting, with partial decomposition, at 235—241° C. (un
that it was possible to accomplish that objective by in
corrected). The yield was 28.5 grams, 28 percent of
corporating an agent, in small amounts, as part of the
theoretical.
curing material which would produce a cured resin having
Example 2.——Cured resin made with Example 1
the properties we sought.
50
Accordingly, it is among the principal objects of this
5.9 parts by weight of 1,2,3,4,5,6,6‘a,7,8,9,10,11,12,12a- _
invention to provide a novel epoxy resin that is charac
tetradecahydrochrysene-S,6,11,12-tetracarboxylic acid di~
terized by improved resistance to heat distortion.
anhydride, the product of Example 1, were dissolved in
29.1 parts by weight of phthalic anhydride at 180° C.
Another object of this invention is to provide the art
with a novel means for curing a condensation polymer of 55 The molten solution of the dianhydride was added with
the class designated by the foregoing structural Formula I,
stirring to 65.0 parts by weight of Epon 834, an epoxy
compound of structural Formula I, supra, characterized
as Well as related materials, so that the heat distortion
characteristics thereof are markedly enhanced.
by an average epoxide content of 0.36 epoxide group per
The foregoing objects and advantages, which will be
100 ;grams, at 120° C. The mixture was then cured for
come apparent from the more detailed description of the 60 20 hours at 120° C.
A bar of a cured resin thus produced was then sub
invention hereinafter to be set forth, are achieved in their
fundamental aspects by the employment of small amounts
jected to a stress of 1,500 pounds per square inch while
of dianhydrides of tetracarboxylic acids.
the temperature was raised one degree per minute by an
The following examples are illustrative of the novel
oil bath. This bar, subjected to the increasing heat,
curing agent and cured resins made in accordance with 65 while maintained under stress of 1,500 pounds per square
inch, resisted distortion until the temperature reached
this invention; and also of the preparation of materials
used in accomplishing such results.
Example 1. —— 1,2,3,4,5,6,6a,7,8,9,10,11,IZJZa-Ietradeca
hydr0chrysene-5,6,11,JZ-tetracarboxylic acid dianhy
138° C.
A bar of a cured resin prepared from 70 parts of Epon
834 and 30 parts of phthalic anhydride, by the curing of
70 the mixture for 20 hours at 120° C., exhibited heat dis
dride
tortion when subjected to 1,500 pounds stress per square
This product was prepared by a Diels-Alder reaction
inch at a temperature of 113° C.
'
2,863,852
3
4
present invention we found that a maximum of one part
TEST METHOD
of the dianhydride, the product of Example 1, is soluble
Heat distortion ?gures were determined by the ‘follow
in 4 parts of either molten phthalic anhydridc or molten
ing method. A sample bar of the cured resin. 2.25" x
maleic anhydride.
0.5” x 0.25”, is supported in a mineral oil bath by cylin
The improvement in resistance to heat distortion which
Cl
drical rods 55,2" in diameter spaced 2 inches ag'tart on
is efl‘cctuated by the novel dianhydride of Example 1 is
centers. A stress of 1,500 pounds per square incl‘: is ap
due, we believe, to the fact that it gives increased cross
plied across the entire width of the sample. at its center,
linking density in the cured resin because of its increased
by a cylindrical bearing 7:53" in diameter. The tcmpera~
functionality. Mono-anhydrides, such as phthalic or
ture of the oil bath is raised exactly one degree per min
maleic anhydrides, are di-functional, i. e., on opening of
ute while total deflection of the sample i- mt:
‘ed at
the anhydride ring they form two reactive groups whereas
half-minute intervals by a micrometer. The rate of de
the dianhydride, on the contrary, provides four reactive
llection during each interval is calculated in 0.001” per
groups.
minute and plotted against the average temperature of
The novel dianhydride of Example 1 may be used to
that interval. This gives a curve which is nearly hori
cllcctuate cross-linking of the following types of epoxidcs
zontal before. and nearly vertical at. the softening point.
The temperature shown by the point at which tangents to
these two portions of the curve intersect is considered to
be the temperature at which heat distortion occurs. it
series of compositions of varying ratios of glycidyl ether ;
to anhydrided was run for each system described and
compositions given are the ones that give maximum re
sistance to heat distortion, as determined by graphing
the individual determinations for each system.
Example 3
6.8 parts by Weight of the l.2,3,4,5.6.6a,7,8,9,l0,11,
or mixtures thereof:
(1) Glycidyl ethers derived from epichlorohydrin and
polyhydric aromatic compounds
(2) Glycidyl ethers derived from epichlorohydrin and
polyhydric aliphatic alcohols
(3) Other polyepoxy compounds.
The following are illustrative of the polyhydric aro
matic compounds that form the ethers of group 1, supra:
Bisphenol-A
Catechol
Resorcinol
12,12a - tetradecahydroehrysene-5,6.11.12-tetracarboxylic
acid dianhydride, the product of Example 1, were dis~
Hydroquinone
idynetris(N,N-dimethylaniline), after which the mass was
then cured for 20 hours at 120° C.
4,4'~dihydroxydiphenyl methane
Tris (4-hydroxyphenyl)methane
solved in 33.2 parts of molten phthalic anhydride at a 30 Phloroglucinol
1.5-dihydroxynaphthalene
temperature of 170° C. and thoroughly mixed with 60
4,4’-dihydroxybiphenyl
parts of Epon 834 previously heated to 130° C. To this
4,4’-dihydroxydiphenyl sulfonc
mixture there was then added one part of p,p',p”-n1ethyl
2,2,3,3-tetrakis(4’-hydroxyphenyl)butane
A bar made from the resin thus produced was then sub
jected to a stress of 1,500 pounds per square inch and the
temperature elevated in accordance with the test method
above described. By this test the bar failed to show
heat distortion until the temperature thereof had reached
140° C.
2,2,5,5-tetrakis(4'~hydroxyphcnyl) hexane, etc.
The following are illustrative of the polyhydric ali
Example 4
phatic alcohols that form the others of group 2, supra:
1,4,9, 1 O-tetrahydroxyanthracene
l,2,4-trihydroxyanthraquinonc
2,2,4,4-tetrakis(4’~hydroxyphcnyl)pentane
Ethylene glycol
Polyethylene glycol
Glycerol
Pentaerythritol
A cured resin was prepared in accordance with the
general method described in Example 2, except that
maleic anhydride was used in the place of the phthalic *
anhydride of Example 2.
When tested in accordance
with the test method above described the bar failed to
show heat distortion until the temperature thereof had
Sorbitol, etc.
The following are illustrative of the polyepoxy com
pounds of group 3, supra:
reached 125° C., this maximum resistance being achieved
when the ratio of Epon 834zmaleic anhydridc; the dian- hydride was 36.4: 11.0126.
A bar of cured resin prepared from 77 parts of Epon
Vinyl cyclohexene diepoxide
Butylenediepoxide
The diepoxide of diethyl‘ene glycol bis-exodihydrodicyclo
834 and 23 parts of maleic anhydride, by the curing
pentadienyl ether, etc.
thereof for 20 hours at 120° C., gave the optimum rc~
sistancc to heat distortion in a resin produced from those
ingredients alone. That bar, when tested in accordance
with the test method above described, failed to show
heat distortion until the temperature thereof had reached
119'’ C.
The uniqueness of the novel dianhydridc, the product
of Example 1, is especially noteworthy. That dianhy
dride. we discovered, possesses the unexpected property
of being sufficiently compatible with phthalic anhydride
The foregoing mixtures may be made by mixing the
components of the mixture. Alternatively, in the case of
a mixture of the glycidyl ethers of the polyhydric aro
it)
matic compounds, by reacting cpichlorohydrin with a
mixture of the parent polyhydric aromatic compounds.
The preparation of the glycidyl ethers of 2,2,4,4~
tetrakis(4'-hydroxyphenyl) pentane and 2,2,5,5-tetrakis
(4’-hydroxyphenyl)hexane and of those parent polyhy
dric aromatic compounds themselves is described in our
and maleic anhydride to permit its addition to epoxy
co-pending application, Serial Number 371,419, ?led
(15
resins as cross-linking agent when dissolved in either of
July 30, 1953, as follows:
those curing agents. We have found that other dian‘ny
PREPARATION 1.—2,2,~t,‘1-TETRAKIS(xt'JIYDROXSK
drides, such as butane l,2,3,4-tetracarboxylic dianhydridc
PHENYL)PENTANE
and the dianhydride formed by the Diels-Alder reaction
564 grams (6 moles) of phenol and 18.4 grams of
between 2-pyrone-5-carboxylic acid and maleic anhydride,
thioglycolic acid [0.2 mol per mol of the subsequently
exhibit markedly less compatibility. Indeed, the com
used ketone] in 10 ml. of 37 percent hydrochloric acid
patibility of the last mentioned dianhydrides with phthalic
were placed in a 1-liter, 3~necked ?ask equipped with a
anhydride and maleic anhydride is so low that it is im
condenser, mercury seal stirrer, thermometer, dropping
possible to add any signi?cant amount thereof to the
funnel and a tube extending to the bottom of the flask.
resin.
In the course of our investigation which led to the
The ?ask contents were heated to 55° C. and saturated
2,863,852
6
5
with hydrogen chloride [generated by dropping concen
trated sulfuric acid onto dry sodium chloride], the hydro
(uncorrected). The yield was 189 grams, 42 percent of
theoretical.
gen chloride being introduced into the ?ask through the
tube. Then 100 grams (1 mol) of 2,4-pentanedione
(acetylacetone) were added dropwise through the drop
PREPARATION 5.—2,2,5,5-TET‘RAKIS (4'-GLYCIDYLOXY~
ping funnel' with continuous
59 °—61° C. The reaction
During the addition of the
stream of hydrogen chloride
in Preparation 2 for the preparation of the pentane
analogue. There was used as the starting material,
PHENYL ) HEXANE
The above ether was prepared in the manner described
stirring during ‘one hour at
was slightly exothermic.
ketone, a continuous rapid
was passed through the so
2,2,5,5-tetrakis(4'-hydroxyphenyl)hexane, the product of
Preparation 4, in the amount of 227 grams (0.5 mol).
lution. This was continued for an additional 20 minutes 10
This ether was obtained as a light brown amorphous
at 60° C. and also while the ?ask was cooled by an ice
solid which softened at 30°-48° C. It had an average of
bath to 30° C. The ?ask was then sealed and allowed
0.51 epoxide group per hundred grams. The yield was
to stand at 30° C. After four days the contents had be
228 grams, 67 percent of theoretical.
come a nearly solid mass of reddish crystals. The
PREPARATION 6
product was puri?ed by washing four times with cold 15
A second ether of 2,2,5,5-tetrakis(4’-hydroxyphenyl)
water, three times with 5 percent sodium carbonate solu
tion and six times with hot water. After drying at 85°
hexane was prepared in accordance with the general
C. it was a light pink crystalline solid, suitable for use
procedure described above, except that 555 grams (6
without further puri?cation. The yield was 309 grams,
mols) of epichlorohydrin was used [3 rather than 4 times
70 percent of theoretical. After two recrystallizations 20 the stoichiometric amount], and 80 grams (2 mols) of
from ethyl acetate and toluene, the product was a pink
sodium hydroxide [the stoichiometric amount of sodium
hydroxide rather than 1.5 times the stoichiometric amount
crystalline solid which melted at 248°—249° C. uncor
of potassium hydroxide] were used.
rected.
'
PREPARATION 2.—2,2,4,4-TETRAKIS (11’ ~GLYCIDYL
OXYPHENYL) PENTANE
The product thus obtained was a pale yellow amorIt had an
average of 0.29 epoxide group per 100 grams. The yield
was 275 grams, 80 percent of theoretical.
25 phous solid which softened at 70°—90° C.
220 grams (0.5 mol) of 2,2,4,4-tetrakis(4'-hydroxy
phenyl)pentane, the product of Preparation 1, and 740
PREPARATION 7.-—A MIXED GLYCIDYL ETHER
grams (8 mols) of epichlorohydrin were mixed and 30
heated to 55° C. in a 3-necked, round-bottomed ?ask
91.3 grams (0.4 mol) of 2,2-bis(4’-hydroxyphenyl)
propane [Bisphenol-A] and 176 grams (0.4 mol) of
equipped with a re?ux condenser, thermometer, dropping
2,2,4,4-tetrakis(4’-hydroxyphenyl)pentane, the product of
funnel, and a high-speed stirrer. Then, 168 grams (3
Preparation 1, were used as the starting material and
mols) of potassium hydroxide, as a 30 percent aqueous
reacted with 888 grams (9.6 mols) of epichlorohydrin, as
solution, were added dropwise with constant stirring dur 35 described in Preparation 2, in the presence of 179.5
ing 70 minutes. While the alkali was being added, and
grams of potassium hydroxide. There was obtained by
for an additional 30 minutes, the temperature was main
this reaction a mixed polyglycidyl ether. This product
tained at 68°—73 ° C. by the occasional use of an ice bath
and, near the end of the reaction, an oil bath. The reac
was a somewhat less viscous liquid then the product ob
tained in Preparation 2 and had an average of 0.49
tion mixture was then washed with water until free of 40 epoxide group per hundred grams. The yield was 325
alkali. Volatile materials were removed from the prod
grams, 81 percent of theoretical.
uct by vacuum distillation (from 40 mm. to 2 mm., mer
1,2,3,4,5,6,6a,7,8,9,10,11,12,12a - tetradecahydrochrys
cury gauge).
The ether was obtained as a light brown, moderately
viscous liquid having an average of 0.52 epoxide group 45
ene-5,6,11,12-tetracarboxylic acid dianhydride has the
following structural formula:
per hundred grams. The yield was 260 grams, 78 per
cent of theoretical. The foregoing comments on the fact
that the product is probably the slightly polymerized ether
apply here.
PREPARATION 3
50
A glycidyl ether of 2,2,4,4-tetrakis(4'-hydroxyphenyl)
pentane was prepared as described in Preparation 2 ex
cept that 370 grams (4 mols) of epichlorohydrin were
used, i. e., twice rather than four times the stoichiometric 55
amount. The product was a liquid which is slightly more
viscous than that obtained in Preparation 2 because of a
slight increase in the degree of polymerization. It had
an average of 0.48 epoxide group per hundred grams.
The yield was 472 grams, 71 percent of theoretical.
60
PREPARATION 4.-—2,2,5,5-TETRAKIS(4’-HYIJROXY
PHENYL)HEXANE
It will be understood that the foregoing description of
This product was manufactured by the above described
method (Preparation 1) for the manufacture of pentane 65 the invention, and the examples set forth, are merely
illustrative of the principles thereof. Accordingly, the
analogue, except that 114 grams (1 mol) of 2,5-hexane
appended claims are to be construed as de?ning the in
dione (acetonylacetone) 'were used in the place of the
vention within the full spirit and scope thereof.
corresponding pentanedione.
The crude product was puri?ed as follows: after the
reactants had formed a nearly solid mass of crystals, all 70
adhering liquid was removed by suction ?ltration through
glass wool. The crystals were then washed three times
with cold 95 percent ethanol and dried in an oven at 85°
C. The product was a white, crystalline solid which
melted with partial decomposition at 292°—295° C.
We claim:
~
1. As novel products the resins resulting from the heat
curing of (1) polyglycidyl ethers of polyhydric com
pounds of the class consisting of polyhydric phenols and
polyhydric aliphatic alcohols with (2) a dicarboxylic acid
anhydride of the class consisting of maleic and phthalic
75 anhydrides and (3) a small amount of 1,2,3,4,5,6,6a,7,
2,863,852
sisting of maleic and phthalic anhydrides and (3) a small
amount of 1,2,3,4,5,6,6a,7,8,9,l0,11,12,12a-tetradecahy
8,9,]O,11,12,lZa-tetradecahydrochrysene-S,6,l1,12 - tetra
carboxylic acid clianhydride.
drochrysene-5,6,l1,12-tetracarboxylic acid dianhydriclc.
2. Resins in accordance with claim 1 including p,p‘,p”
methylidynetris-(N,N~dimethyl aniline) .
5. A novel resin in accordance with claim 4 including
3. A novel resin resulting from the heat curing of
(I) a glycidyl ether of a polyhydric phenol with (2) a
dicarboxylic acid anhydride of the class consisting of
maleic and phthalic anhydrides and (3) a small amount
p,p’p"-methylidynetris-(N,N-dimethylaniline) as an ac
celerator for the curing.
6. Resins in accordance with claim 1 wherein the poly
gylcidyl ethers are glycidyl ethers of polyhydric aliphatic
alcohols.
of l,2,3,4,5,6.6a,7,8,9,l0,1l,12.l2a - tetradecahydrochrys
cue-5,6,11,12-tetracarboxylic acid dianhydride.
4. A novel resin resulting from the heat curing of (l)
a glycidyl ether of 2,2~bis(4’-hydroxyphenyl)propane
with (2) a dicarboxylic acid anhydride of the class con
10
References Cited in the file of this patent
UNITED STATES PATENTS
2,329,979
Butz ________________ .._ Sept. 2], 1943
Документ
Категория
Без категории
Просмотров
0
Размер файла
534 Кб
Теги
1/--страниц
Пожаловаться на содержимое документа