Nano Research https://doi.org/10.1007/s12274-017-1870-2 Polyaniline-coated selenium/carbon composites encapsulated in graphene as efficient cathodes for Li-Se batteries Biwu Wang1, Jingjing Zhang1 (), Zhigang Xia2 (), Meiqiang Fan1, Chunju Lv1, Guanglei Tian1, and Xiaona Li3 1 Department of Materials Science and Engineering, China Jiliang University (CJLU), Hangzhou 310018, China College of Metrology and Measurement Engineering, China Jiliang University (CJLU), Hangzhou 310018, China 3 Hefei National Laboratory for Physical Science at Microscale and Department of Chemistry, University of Science and Technology of China, Hefei 230026, China 2 Received: 2 August 2017 ABSTRACT Revised: 7 September 2017 In this work, we developed a polyaniline (PANI)-coated selenium/carbon nanocomposite encapsulated in graphene sheets ([email protected]/C-G), with excellent performance in Li-Se batteries. The [email protected]/C-G nanostructure presents attractive properties as cathode of Li-Se batteries, with a high specific capacity of 588.7 mAh·g–1 at a 0.2C (1C = 675 mA·g−1) rate after 200 cycles. Even at a high rate of 2C, a high capacity of 528.6 mAh·g–1 is obtained after 500 cycles. The excellent cycle stability and rate performance of the [email protected]/C-G composite can be attributed to the synergistic combination of carbon black (as the conductive matrix for Se) and the double conductive layer comprising the uniform PANI shell and the graphene sheets, which effectively improves the utilization of selenium and significantly enhances the electronic conductivity of the whole electrode. Accepted: 27 September 2017 © Tsinghua University Press and Springer-Verlag GmbH Germany 2017 KEYWORDS lithium-selenium batteries, selenium/carbon composites, polyaniline coating, graphene, efficient cathodes 1 Introduction The rapidly growing demand for energy has generated increasing interest in lithium-sulfur (Li-S) batteries, which are considered promising candidates as nextgeneration power sources for electric and hybrid electric vehicles, due to their high theoretical energy density and capacity [1–4]. However, the commercialization of Li-S batteries is still hindered by the highly insulating nature of S and the dissolution of intermediate polysulfide species during cycling [5–9]. Selenium, as a homologue of sulfur with similar redox chemistry, has been proposed as an alternative potential cathode material for rechargeable lithium batteries, due to its inherent advantages over the Li-S system, including its higher electrical conductivity (10−5 S·cm−1 vs. 5 × 10−30 S·cm−1), comparable volumetric capacity (3,253 Ah·L–1 based on a density of 4.82 g·cm−3, Address correspondence to Jingjing Zhang, [email protected]; Zhigang Xia, [email protected] 2 Nano Res. vs. 3,467 Ah·L−1 based on 2.07 g·cm−3), and weaker shuttle effect [10–12]. Nevertheless, similar to sulfur, the selenium cathodes also suffer from low utilization of selenium, due to a certain degree of polyselenide dissolution, along with a drastic volume variation and poor lithium ion and electron transport properties during the repeated lithium insertion/deinsertion processes [12, 13]. To overcome these issues and enhance the electrochemical performance of Li-Se batteries, promising results have been achieved by confining Se in a conductive network, e.g., conducting polymers, various porous carbons, and graphene [13–25]. In this regard, various porous carbon-based strategies have been extensively utilized to improve the low utilization of selenium. For example, upon dispersing Se into metal-organic framework-derived porous carbon microcubes, a Se/CMCs cathode retains a reversible capacity of 425.2 mAh·g−1 after 100 cycles at 0.2C (1C = 675 mA·g–1) [18]. Guo et al. reported a Se micromesoporous carbon sphere composite with enhanced cycling stability (540 mAh·g−1 at 0.1C after 100 cycles) [19]. Moreover, interconnected porous hollow carbon bubbles, previously prepared by our group, have also proved to be a promising host for Se [16]. However, the synthesis of these porous carbon systems is often energy-intensive and time-consuming, which limits their production on a commercial scale [26]. In addition, the open channels of porous carbon materials fail to completely trap the dissolved polyselenide intermediates, resulting in poor cycling stability, especially at high rates [27]. Two strategies can be applied to overcome the various drawbacks affecting the Se-porous carbon cathode. The first involves using commercial carbon black, which possesses excellent conductivity and good adsorption properties, as an effective host to confine Se. The second strategy involves surface coatings with good compatibility and high conductivity, such as polymers and graphene [23, 28, 29]. In particular, the combination of polyaniline (PANI) and graphene oxide (GO) may provide unexpected benefits in Li-Se batteries. In our previous work, graphene-encapsulated selenium/PANI core-shell nanowires have been investigated as cathodes for Li-Se batteries, and remarkable synergistic effects of graphene and PANI were observed [23]. These promising results motivated us to adapt our previous approach and design a novel PANI -coated selenium/carbon nanocomposite encapsulated in graphene sheets ([email protected]/C-G). In this study, commercial carbon black was used as a conductive matrix to prepare Se/C composites by a simple melt-diffusion method, followed by coating a conductive PANI layer on the surface of the Se/C composites by an in situ oxidative polymerization method. Finally, the positively charged [email protected]/C composites were encapsulated in graphene sheets by electrostatic interactions. Compared with our previous work, the [email protected]/C-G composite showed higher specific capacity and better stability, maintaining a large reversible capacity of 588.7 mAh·g−1 at a rate of 0.2C (1C = 675 mA·g–1) after 200 cycles. Moreover, the [email protected]/C-G composite exhibited high electrochemical stability at high rate (528.6 mAh·g−1 at 2C (1C = 675 mA·g–1) after 500 cycles). The method developed here could be effectively applied for the large-scale development of cathode materials for Li-Se batteries. 2 Experimental 2.1 Material synthesis 2.1.1 Preparation of Se/C composites All chemical reagents employed in this work were of analytical grade and used without further purification. The Se/C composites were fabricated via a meltdiffusion method, in which 0.6 g selenium and 0.4 g commercial conductive carbon black (Ketjenblack EC600JD) were thoroughly mixed in a ball mill (300 rpm, 10 h) and then heated to 260 °C in a sealed vessel under argon atmosphere, with a heating rate of 1 °C·min−1,. After 12 h, the Se/C composites were obtained. 2.1.2 Preparation of [email protected]/C-G composites GO was synthesized by a modified Hummers method [30]. The [email protected]/C composites were prepared by in situ oxidative polymerization in an ice bath [28]. First, the obtained Se/C composites (0.15 g) were dispersed into a mixed solution (27 mL distilled water and 3 mL acetone) in a round-bottomed flask (150 mL) under sonication, to form a uniform black suspension. Then, | www.editorialmanager.com/nare/default.asp 3 Nano Res. aniline monomer (0.02 g) and a dilute hydrochloric acid solution (10 mL, 2 M) were added into the suspension and the mixture was stirred vigorously for 2 h. Subsequently, an aqueous solution of ammonium persulfate, ((NH4)2S2O8, 0.07 g dissolved in 10 mL distilled water) as oxidant was added dropwise to the above mixture under continuous stirring. After 10 h, 30 mL GO (0.1 mg·mL−1 in H2O) was added into the above suspension. [email protected]/C-GO was then obtained after centrifugation, and washed repeatedly with distilled water and absolute ethanol. The obtained [email protected]/C-GO was re-dispersed in distilled water (100 mL) under slow stirring; then, hydrazine (1 mL, 85%) was added into the suspension to reduce GO. One hour later, the [email protected]/C-G product was collected by centrifugation, washed three times with water and ethanol, and then dried under vacuum at 60 °C overnight, for subsequent use. The Se contents of the Se/C, [email protected]/C, and [email protected]/C-G composites were determined to be 55.4 wt.%, 52.8 wt.%, and 51.9 wt.%, respectively, by thermogravimetric analysis (TGA, Fig. S1 in the Electronic Supplementary Material (ESM)) [23, 28]. 2.3 Electrochemical measurements Electrochemical measurements were performed using coin-type 2016 cells in an argon-filled glove box with lithium foil as the anode, Celgard 2400 as the separator, and a solution of 1.0 M LiPF6 in ethylene carbonate (EC)/diethyl carbonate (DEC) (1:1 , v/v) as the electrolyte. The samples were mixed with carbon black and carboxymethyl cellulose binder in a weight ratio of 80:10:10, to form a slurry. The obtained slurry was coated on an aluminum foil and dried at 80 °C for 12 h in vacuum. The loading of active material in the electrode was approximately 2–3 mg·cm−2. Galvanostatic charge/discharge tests were conducted using a LANDCT2001A battery tester with a voltage window of 1.0–3.0 V at different rates. Cyclic voltammetry (CV) experiments were carried out with a potential range of 1.0–3.0 V (vs. Li+/Li) at a scan rate of 0.1 mV·s−1 using a CHI 600A potentiostat at room temperature. Electrochemical impedance spectroscopy (EIS) measurements were performed on a CHI 660D electrochemical workstation in the 100 kHz–0.01 Hz frequency range. The specific discharge/charge capacities were calculated based on the mass of elemental selenium. 2.2 Characterization of the materials The structure of the synthesized materials was characterized by X-ray diffraction (XRD), using a Philips X’pert diffractometer operated with Cu K radiation (λ =1.541874 Å), and FTIR spectroscopy (Bruker IFS-85). The morphologies of the samples were investigated by field-emitting scanning electron microscopy (SEM, JEOL JSM-6700F) and transmission electron microscopy (TEM, H7650). High-resolution transmission electron microscopy (HRTEM) images were recorded on a JEOL 2010 transmission electron microscope with an accelerating voltage of 200 kV. An energy-dispersive X-ray (EDX) spectrometer was attached to the JEOL 2010F microscope. X-ray photoelectron spectroscopy (XPS) measurements were carried out with an ESCALAB 250 instrument. The selenium content of the composites was determined by TGA (Shimadzu TGA-50H) under Ar atmosphere at a heating rate of 10 °C·min−1. Specific surface areas were determined according to the Brunauer-Emmett-Teller (BET) method, using a Tristar II 3020M apparatus. 3 Results and discussion The full synthesis of [email protected]/C-G composites is illustrated in Scheme 1. First, commercial carbon black, with excellent conductivity and good adsorption properties, was used as a conductive matrix to prepare selenium/carbon (Se/C) composites by ball-milling Scheme 1 Schematic illustration of the formation of the [email protected]/ C-G composite. www.theNanoResearch.com∣www.Springer.com/journal/12274 | Nano Research 4 Nano Res. and subsequent heat treatment. The conductive PANI was then closely covered onto the surface of the Se/C composites via in situ oxidative polymerization, resulting in the novel [email protected]/C core/shell structure. After mixing the GO solution with the aqueous dispersible [email protected]/C suspension, the GO sheets could wrap the [email protected]/C composites to form the hybrid structure, due to the electrostatic interactions between the negatively charged hydrophilic GO nanosheets and positively charged PANI layers on the Se/C surface. Finally, the [email protected]/C-G structure was obtained after chemically reducing GO. SEM and TEM images were recorded to inspect changes in morphology upon formation of [email protected]/ C-G (Fig. 1). After the infiltration of Se, the characteristic loosely packed nanostructure of conductive carbon black (Fig. S2 in the ESM) became denser (Figs. 1(a) and 1(d)) and no bulk selenium materials were observed in the external region, indicating that all selenium species were located in the pores of the carbon black matrix, forming a homogenous Se/C nanocomposite. This was also confirmed by the analysis of the specific surface area, which showed that the BET surface area and total pore volume drastically decreased to 23.5 and 0.043 cm3·g−1 from 843.7 and 0.86 cm3·g−1, respectively (Fig. S3 in the ESM). Figures 1(b) and 1(e) show that the Se/C composite is uniformly covered by undulating PANI layers, forming a core/shell structure with a thickness of ~6 nm. Furthermore, the SEM image of [email protected]/C-G (Fig. 1(c)) shows that few layers of wrinkled graphene sheets are tightly wrapped on the surface of the [email protected]/C composite, as further illustrated by the TEM analysis (Fig. 1(f)). As shown in Fig. 1(f), the [email protected]/C composite was uniformly encapsulated in the graphene sheets. In addition, the elemental mapping images in Fig. 1(g) were used to study the distribution of Se, N, and C elements in [email protected]/C-G, clearly revealing that Se is uniformly distributed in the matrix. These results confirm that a core/shell structure consisting of [email protected]/C encapsulated in graphene sheets was successfully fabricated; this structural arrangement could enhance Figure 1 SEM and TEM images of Se/C ((a) and (d)), [email protected]/C ((b) and (e)), and [email protected]/C-G ((c) and (f)). (g) Elemental mappings of [email protected]/C-G (C, N, and Se signals are colored green, yellow, and red, respectively). | www.editorialmanager.com/nare/default.asp 5 Nano Res. the electrical conductivity of the composite and effectively prevent lithium polyselenides from dissolving into the electrolyte. The XRD patterns and FTIR spectra shown in Figs. 2(a) and 2(b), respectively, were used to analyze the structural characteristics of the as-prepared Se/C, [email protected]/C, and [email protected]/C-G samples. The sharp diffraction peaks in the XRD spectrum of selenium (Fig. 2(a)) illustrate its trigonal crystalline state [16]. Notably, the characteristic trigonal Se peaks in Se/C disappear after heating, and only the broad peak of carbon around 26.0° can be observed, which denotes a good dispersion of amorphous Se in carbon black, consistent with the morphology analysis. The XRD patterns of the [email protected]/C and [email protected]/C-G composites are similar to that of Se/C, although the intensity of the broad carbon peak was reduced, especially for the [email protected]/C-G composite, due to the introduction of the PANI and graphene layers [31]. Figure 2(b) displays the typical FTIR spectra of the samples. Se/C does not exhibit obvious specific absorption bands in the region examined, which indicates the absence of chemical interactions between carbon and selenium atoms [32]. Therefore, the bands observed for [email protected]/C correspond to PANI absorptions only. The PANI spectra showed the characteristic peaks at 1,577 cm−1 for the C=N stretching mode of the quinonoid rings, 1,495 cm−1 for the C=C stretching mode of benzenoid rings, 1,301 cm−1 for the C–N stretching mode, and 1,247 cm−1 for the C=N stretching vibrations. Moreover, the vibrational bands at 1,142 and 821 cm−1 are attributed to the in-plane and out-of plane C–H bending modes of aromatic rings [33]. The spectrum of [email protected]/C-G is also almost identical to that of PANI. The analysis confirms that PANI could be formed on the surface of the Se/C composites, similar to what previously found for PANI in S/C composites [28]. However, in the case of the [email protected]/ C-G hybrid, the intensity of the band around 1,142 cm−1 was much stronger, which could be indicative of electron delocalization [34], suggesting the combination of the PANI and graphene layers [23, 31]. The strong interaction between these layers would facilitate a charge-transfer process between the two components, contributing to increasing the conductivity of the nanocomposites. The presence of these interactions was further confirmed by the shift of the characteristic peaks to higher frequencies [31, 35]. XPS measurements were carried out to further confirm the existence of graphene, PANI, and selenium in the [email protected]/PANI composite, as shown in Fig. 3. Figure 3(a) displays the C 1s, N 1s, and Se 3d signals. In the Se 3d spectrum of the [email protected]/C-G hybrid (Fig. 3(b)), the Se 3d3/2 (56.2 eV) and 3d5/2 (55.35 eV) binding energies, with a spin-orbit splitting of 0.85 eV, are attributed to metallic selenium [16]. The C 1s spectrum was deconvoluted into four peaks at 284.6, 285.9, 287.0, and 288.4 eV (Fig. 3(c)), which can be assigned to the C=C, C–C, and C–O/C–N bonds in conductive carbon black and graphene, and HO–C=O on the surface of graphene, respectively [27, 31, 36]. The N 1s core level spectrum can also be deconvoluted into four peaks (Fig. 3(d)). The binding energies centered at 399.1, 400.0, 400.3, and 401.8 eV can be assigned to the quinoid imine [=N–], benzenoid amine [–NH–], cationic nitrogen atoms [=NH+], and protonated amine units [–NH+] in PANI, respectively [37]. Coin-type half cells were assembled to evaluate the Figure 2 (a) XRD patterns and (b) FTIR spectra of the Se/C, [email protected]/C, and [email protected]/C-G composites. www.theNanoResearch.com∣www.Springer.com/journal/12274 | Nano Research 6 Nano Res. Figure 3 XPS analysis of the [email protected]/C-G composite, showing the overall spectrum (a), as well as the Se 3d (b), C 1s (c), and N 1s (d) regions. electrochemical performances of the products. The CV curves of the Se/C, [email protected]/C, and [email protected]/ C-G composites in the first three cycles are shown in Fig. 4. Only one pair of reversible redox peaks can be observed for all samples, indicating the one-step reversible reaction of [email protected], in agreement with previous reports [13, 16, 17]. In comparison, Se/C (Fig. 4(a)) and [email protected]/C (Fig. 4(b)) show a larger shift of the cathodic peaks than [email protected]/C-G (Fig. 4(c)), denoting a relatively weak polarization in the [email protected]/C-G composite during the initial cycles [38]. Moreover, the [email protected]/C-G composite extends the reduction and oxidation peak areas, which indicate higher capacity. The oxidation and reduction peaks of [email protected]/C-G overlap well from the second cycle onward, demonstrating a relatively good capacity retention. Figure 5(a) shows the voltage profiles of Se/C, [email protected]/C, and [email protected]/C-G at 0.2C (1C = 675 mA·g−1). [email protected]/C-G exhibits a higher reversible capacity (628.1 mAh·g−1) than Se/C and [email protected]/C (357.6 and 555 mAh·g−1, respectively) between 1.0 and 3.0 V, further demonstrating the higher utilization of active selenium by [email protected]/C-G. When the cells are cycled at 0.2C, the discharge capacity decreases significantly for Se/C and [email protected]/C, but remains high in the case of [email protected]/C-G (Fig. 5(b)). After 200 cycles, the [email protected]/C-G cathode retains a reversible capacity of 588.7 mAh·g−1 (Fig. 5(b)). The corresponding Coulombic efficiency shows a rapid increase after the second cycle, and is then stabilized at ~100% (dark blue dots in Fig. 5(b)). However, the reversible capacities of Se/C and [email protected]/C drop to 227.4 and 458.5 mAh·g−1, respectively, under the same conditions, and the corresponding Coulombic efficiencies also tend to be stable after the second cycle (dark blue dots in Fig. S6 in the ESM). This result indicates that selenium is more chemically stable in [email protected]/C-G than in Se/C and [email protected]/C. The improved stability of selenium in [email protected]/ C-G should be ascribed to the synergistic effect of coating Se/C by both PANI and graphene, which suppresses the formation and dissolution of intermediates arising from the selenium reduction. This was confirmed by inspecting the color changes of the three electrodes immersed in carbonate-based electrolyte after 100 and 200 cycles at 0.2C (Fig. S4 in the ESM). After 100 cycles, no color change was observed for the [email protected]/C and [email protected]/C-G electrodes, while the Se/C sample changed from colorless to orange, | www.editorialmanager.com/nare/default.asp 7 Nano Res. Figure 4 CVs of the Se/C (a), [email protected]/C (b), and [email protected]/C-G (c) samples at a scan rate of 0.1 mV·s−1 between 1.0 and 3.0 V. Figure 5 (a) Initial charge/discharge potential profiles. (b) Cycle performance at a current density of 0.2C between 1.0 and 3.0 V. (c) Rate capability at various current densities between 1.0 and 3.0 V for Se/C, [email protected]/C, and [email protected]/C-G. indicating the dissolution of intermediates. The [email protected]/C-G electrode remained colorless for up to 200 cycles, whereas the [email protected]/C one changed to orange. Figure 5(c) shows the rate performances of the three cathodes from 0.2C to 5C. It can be seen that [email protected]/C-G exhibits much higher rate capability than Se/C and [email protected]/C. For example, [email protected]/ C-G exhibited reasonable capacity retention with increasing cycling rates: 529.2 (2C), 514.2 (3C), 499.8 (4C), and 475.6 mAh·g−1 (5C), whereas the measured capacity values were only 184.7 (2C), 164.2 (3C), 139.4 (4C), and 125.4 mAh·g−1 (5C) for Se/C and 463.6 (2C), 438.2 (3C), 420.8 (4C), and 397.5 mAh·g−1 (5C) for [email protected]/C. Most importantly, after the rate capability test, [email protected]/C recovers its average discharge capacity of 585.6 mAh·g−1 at 0.2C, whereas the discharge capacities of Se/C and [email protected]/C dropped significantly to 198.3 and 464.5 mAh·g−1, respectively. The improved rate capability of [email protected]/C-G is most likely related to its higher electrical conductivity, resulting from the double conductive layers comprising the PANI coating and graphene sheets. This was further confirmed by EIS measurements (Fig. S5 in the ESM). The EIS spectra show a depressed semicircle in the highfrequency region followed by an inclined line at low frequencies. The EIS spectra were analyzed and fitted with an equivalent circuit model, in which Re represents www.theNanoResearch.com∣www.Springer.com/journal/12274 | Nano Research 8 Nano Res. the impedance of the electrolyte, Rct is the charge transfer resistance, and a constant phase element (CPE) is used to represent the capacitance of the electrical double layer. The analysis shows that [email protected]/C-G has a much smaller Rct (56 Ω) than Se/C (111 Ω) and [email protected]/C (69 Ω), which denotes its lowest charge transfer resistance and fastest Li+ diffusion behavior [10, 23]. Figure 6 shows the typical cycle performance of [email protected]/C-G during high-rate discharge (2C and 5C). After a long cycling period (500 cycles), the [email protected]/C-G composite retains a reversible capacity of 528.6 mAh·g−1 at 2C, and its Coulombic efficiency (represented as dark blue dots in Fig. 6) remains consistently at ~99%. The [email protected]/C-G composite maintains high cycling stability also at the highest current density (5C), retaining a reversible capacity of 403.2 mAh·g−1 after 500 cycles. A comparison of the electrochemical performance of the present [email protected]/C-G composite and previously reported Se/C composites is shown in Table 1. The [email protected]/C-G composite exhibits significantly improved performances compared with most other composites, which could be attributed to the synergistic effect of the good conductivity of both the porous carbon black matrix and the PANI/graphene coating layers. The porous conductive carbon black matrix could effectively disperse and sequester Se, to accommodate volume variations and alleviate the shuttle effects of polyselenide species during repeated lithium insertion/ deinsertion processes. The PANI coating and graphene layers not only provide an electronic conductive network (which contributes to the improved rate capability of the cathode), but also further suppress the dissolution of intermediates, which plays an Figure 6 Long-term cycling performance of the [email protected]/C-G composite cathode at high current densities of 2C and 5C. important role in the improved cycling stability of the cathode. 4 Conclusions In conclusion, we prepared a superior nanocomposite consisting of a PANI-coated selenium/carbon structure encapsulated in graphene sheets, with potential application as efficient cathode for Li-Se batteries. In the synthesized composite, selenium is highly dispersed in the conductive porous carbon black matrix, and its dissolution is hindered by the uniform PANI shell deposited on the surface of the Se/C composite. Moreover, the combination of graphene and PANI significantly facilitates electronic/ionic transport, leading to improved cyclic stability and rate capability of the selenium cathode. Acknowledgements The authors would like to appreciate the financial support from the Natural Sciences Fund of Zhejiang Province (No. LQ17B010003) and the National Natural Science Foundation of China (NSFC) (No. 11604319). Electronic Supplementary Material: Supplementary material (further material characterization,such as TGA, SEM, TEM, BET; detailed electrochemical analysis; Table of comparison between [email protected]/C-G (this work) and the reported selenium/carbon composites) is available in the online version of this article at https://doi.org/10.1007/s12274-017-1870-2. References [1] Xu, J. T.; Ma, J. M.; Fan, Q. H.; Guo, S. J.; Dou, S. X. Recent progress in the design of advanced cathode materials and battery models for high-performance lithium-X (X= O2, S, Se, Te, I2, Br2) batteries. Adv. 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