Патент USA US2560013
код для вставкиPatented July 10, ‘1951 2,560,011 UNITED STATES PATENT OFFICE 2,560,011 1 RAW FISH TREATING PROCESS Marcel Trudel, Montreal, Quebec, Canada No Drawing. Application July 18, 1950, Serial No. 174,571 11 Claims. (Cl. 99-2) The present invention relates to a food pro ducing process and more particularly to a ?sh treating process for the production of ?sh meal. Fish meal is commonly used as an animal and poultry feed and also as manure. According to one conventional method, ?sh meal is prepared by simply dehydrating, pressing and pulverizing the whole ?sh and/or ?sh waste 2 present invention, is the provision of a ?sh treat ing process which will be applicable to fat ?sh material such as mackerel, herring, sardines and the like as well as to ?sh material having a low concentration of fat such as cod, fresh water ?sh and the like. ' Still another important object, according to the present invention, is the provision of a ?sh and the like and preferably with the use of treating process for the production of ?sh meal, vacuum or centrifugal means. 10 resulting in a product which will be remarkably According to another better method, the ?sh non-hygroscopic, the humidity percentage of material is steamed, pressed, dried and then which remaining remarkably constant despite pulverized to obtain the desired product. humidity variations in the surrounding air. The above mentioned processes are long and Another important object of the present in tedious and require expensive equipment. Fur 15 vention is the provision of a ?sh treating process thermore, because no separation of the various for the production of ?sh meal .which will per constituents of the ?sh material is contemplated, mit the easy separation of a number of valuable valuable ?sh by-products are lost. by-products such as ?sh glue, relatively pure It has been found also, that ?sh meal, pro protein, vitamins and others. duced according to any of the above mentioned Another important object of the present in processes, is very hygroscopic because of the vention is the provision of a ?sh treating process presence of ?sh glue therein, which absorbs water. for the production of a ?sh meal product having Therefore, special precautions are necessary for remarkable keeping qualities. the handling of such a material. Another important object of the present in It has also been proposed to boil the ?sh in 25 vention is the pro-vision of a ?sh treating process water prior to the pressing and drying opera for the production of ?sh meal, which requires tion in order to activate the disintegration of a minimum of equipment and is not expensive the ?sh. But when the ?sh is placed in warm to carry out in practice. ‘ water and digested, a pasty product is obtained Still another important object, according to which is very hard to separate from the water, 30 the present invention, is the provision of a meth thereby causing great waste of ?sh material. od or process for the production of ?sh meal, According to the process of the present inven embodying the cooking of the ?sh prior to the tion, the gelatin contained in the raw ?sh is drying operation and characterised by adjust-7 separated along with other valuable materials ment of the pH of the cooking solution. from the ?sh ?bers which latter are then dried 35 The foregoing and other important objects of and powdered for obtaining ?sh meal. ' the present invention will become more apparent The above mentioned separation is e?ected by during the following disclosure. dissolving the gelatin or ?sh glue in acidi?ed According to the invention, whole raw ?sh water. and/or raw ?sh waste and the like is placed in According to the present invention, it has been 40 a substantially equal weight of water at a warnr found that if the pH of the ?sh and water mix temperature but below the boiling point of the ture is suitably adjusted, upon digesting this same, the pH of the water having been ‘previously mixture at a relatively low temperature, the ?sh adjusted within the pH range of 3 and 3.5 by the is quickly disintegrated, the gelatin or ?sh glue addition thereto of a water soluble acid in suit going into solution, but at the same time the 45 able concentration. ?bers are not dissolved and remain in a substan The mixture is then digested from half an hour tially solid state in needle-like form without or less to one hour or more between the tem forming a milky or pasty product. It is thus a peratures of 50° C. and 80° C. simple matter to separate the solid residue from This digestion causes the solution of the/gela the solution and to dry said residue in order to 50 tin which is hydrolized into ?sh glue. The gela obtain the ?sh meal according to the invention. tin binds the ?bers of the ?sh together, there Therefore the main object of the present in fore said ?bers are set loose, but are not disinte vention is the provision of a ?sh treating process grated because low water temperatures are em-' for the production of ?sh meal in a quick and ployed and because the acid has a somewhat co easy manner. Still another important object, according to the agulating action on the same. After the digestion of the mixture, the same is 2,560,011 4 3 ?ltered over a relatively coarse mesh screen and the collected solid residue is then very easily and quickly pressed and dried and may thereafter be pulverized by any known means. The resulting dried product constitutes the ?sh meal according to the invention. It should be noted that the digested ?bers have a needle like form which provides a very good The ?sh meal obtained was white and ?brous and very easily comminuted. Example 2.—One pound of raw whole cod ?sh was put in one pound of water at 90° C’. and previ 6 ously acidi?ed at a pH of 3.4 with 2.3 cc. or 0.5% concentration of acetic acid relatively to the weight of water, said solution being at 90° C. .The resultant mixture was then digested for three-quarters of an hour at 80° C. and then ?ltering mat easily separated from the water without the use of centrifugal apparatus or the 10 poured over a screen resulting in the ?ltration of 'the ?bers of the ?sh. These ?bers were then like. : . ' pressed and dried and thereafter comminuted giving a white ?sh meal powder. eration, contains a suspension of protein which - ,- The protein in suspension in the ?ltrate quickly settles out and therefore is easily sepa rated from the liquid medium. This protein is 15 quickly settled down and was separated to give a The liquid obtained during the?ltrating op 584% pure protein. Fish glue was also obtained. very pure (98% and over) and constitutes a val ' Other experiments were similarly carried out uable by-product of the process according to the present invention. using hydrochloric acid in a concentration of _ 0.02% relative to the weight of water and in which case the ?sh quickly disintegrated but did give a pasty product which was dii?cult to ?l trate. Phosphoric acid was also used in another experiment to the amount of 0.1 cc. per pound of water giving the same results as the experiment The screened or ?ltered waters also contain ?sh glue which may be easily separated. by vacu um evaporation or other known means. ‘ ' When the ?sh material is relatively fatty, oil is collected by decantation over the water and ?sh mixture after digestion of the same. Some oil is also entrained with the screened water and is separated from the same by decantation or with hydrochloric acid. ' Experimentation was also carried out on ?sh waste giving ?sh meal containing 67% of pro tein and 4% humidity. The adjustment of the pH. of the water to be Obviously, when using whole ?sh and/or ?sh added to the ?sh material is preferably made by the addition of an acid chosen from the group 30 waste, the solid residue collected on the screen during the filtration or screening operations may of the lower aliphatic acids and their isomers be further passed in a selective screen such as a which are soluble in water even if only in small rotary screen of increasing wire mesh for sepa concentration. . rating the ?sh bones from the ?sh ?bers there Experimentation has also been carried out with by giving a ?sh meal product of improved quality mineral acids such as hydrochloric or phosphoric that is containing a higher percentage of protein. or like acids; they have been found to disinte Experimentation was also carried out on grate the ?sh very rapidly but to give a pasty mackerel and herring and it was found out that product which is difficult to ?lter, press and dry. the fish oils were easily separated along with the Moreover, the pure protein in the suspension in the ?ltrate is more ?nely divided and is more 40 ?ltrate from the ?sh residue and was easily col lected by'decantation. difficult to separate. It has also been found that In all cases it appears that the pH of the water with these acids a lower percentage of water is serving to the digestion of the ?sh must be ad squeezed out of the wet ?sh cake prior to drying justed between 3 and 3.5 for best results. Be the same. cause extremely good results have been obtained Very good results have been obtained by acidi with. acetic and formic acid, it appears that the fying the water with formic acid or acetic acid; lower aliphatic acids including pentanoic acid, a white ?brous product results which is very easy their isomers and their anhydride could be used to manipulate during the ?ltering, pressing and other means. drying operations. Moreover, the pure protein with comparably good results. . , Apartfrom a considerably simpli?ed and fast in suspension in the ?ltrate is very easily‘ sepa 50 procedure over existing methods, the present rated. process has the further advantage of providing For best results, the pH of the water must be valuable Icy-products which may be easily sepa adjusted in the range 3-3.5, the following concen rated from the ?ltrate and from one another. trations of acid being preferably used: acetic While examples of the ?sh treating process 55 acid: 03-05%; formic acid: 01-03%. according to the present invention have been de The following are illustrative examples of the scribed, it is understood that various modi?ca process according to the present invention. tions may be resorted to without departing from Example 1.-One pound of fresh cod ?sh was mixed with one pound of water acidi?ed to a pH . the spirit and scope of the appended claims. What I claim is: I I . of 3.1 with 0.5 cc. of formic acid (formic acid 60 1. A process for the production of ?sh meal concentration 0.1% relatively to the weight of from raw ?sh material containing gelatin, com water). The mixture was heated at 70° C. for prising the steps of adding water to the ?sh ma half an hour and then screened and pressed terial, adjusting the pH between 3.0 and 3.5 thereby obtaining 21 ozs. of ?ltrate and 8 ozs. of 65 digesting the resultant mixture at a temperature wet ?sh cake. between 50° and 80° C. ?ltering the solid residue. The wet ?sh cake was then dried giving 3 ozs. 2. A process for the production of ?sh meal of dried ?sh meal at 4% humidity or a yield of from raw ?sh material containing gelatin, com 17% relatively to the weight of fresh ?sh. prising the steps of adding to the ?sh material, The ?ltrate carried a suspension of protein which quickly settled down and was separated to 70 water containing a water soluble organic acid selected from the group consisting of the lower give a 0.4 yield of 98% pure protein; 6.5% of ?sh aliphatic acids and their isomers, said acid being soluble containing 53% of solid matter was also present‘in such an amount as to have the pH separated from the ?ltrate by vacuum evapora tion. This ?sh soluble gave a ?sh glue of very - good quality. lying between 3.0 and 3.5, digesting the resultant 15 mixture at a temperature between 50° and ‘80°C. 5 2,560,011 to dissolve said gelatin, and ?ltering the solid residue. 3. A process for the production of ?sh meal from raw ?sh material containing gelatin, com— prising the steps of adding water to the fish ma terial, adjusting the pH of the Water and ?sh mixture by the addition thereto of a water solu ble acid in the concentration between 0.01 and 1% relatively to the weight of water, digesting the resultant mixture at a temperature between 50° C. 4 and 80° C. until the gelatin is dissolved, ?ltering and drying the solid residue. 4. A process for the production of dried ?sh meal from raw ?sh material containing gelatin, comprising the steps of adding water to the ?sh material, the pH of the water being adjusted be 6 9. A process as claimed in claim 6, wherein the acid is acetic acid. 10. A process for the production of dried ?sh meal from raw ?sh material containing gela tin, comprising the steps of adding Water to the ?sh material in substantially equal weight, the pH of said water having been previously adjusted by the addition thereto of formic acid in a concen tration comprised between 0.1 and 0.3 % ,- digest-v ing the resultant ?sh and water mixture between half an hour and one hour at a temperature corri-v prised between 50° C. and 80° C., ?ltering, press ing, drying and comminuting the solid residue. 11. A process for the production of dried ?sh .. meal from raw ?sh material containing gelatin, ble acid, digesting the resultant mixture between comprising the steps of adding water to the ?sh material in substantially equal weight, the pH of said water having been previously adjusted by half an hour and one hour at a temperature com the addition thereto of acetic acid in a concen tween 3.0 and 3.5 by the addition of a water solu prised between 50° C. and 80° C., ?ltering and 20 tration comprised between 0.3 and 0.5%, digest drying the solid residue. ing the resultant mixture between half an hour 5. A process as claimed in claim 4 wherein the and one hour at a temperature comprised between acid is selected from the group of the water solu 50 and 80° C., ?ltering, pressing, drying and ble lower aliphatic acids and their isomers. comminuting the solid residue. 6. A process for the production of ?sh meal, from raw ?sh material containing gelatin, com MARCEL TRUDEL. prising the steps of adding water to the ?sh ma terial, the pH of the water being adjusted be REFERENCES CITED tween 3 and 3.5 by the addition thereto of a Wa ter soluble organic acid, digesting the resultant “ ?sh and water mixture at a temperature com prised between 50° C. and 80° C. until the gelatin is dissolved, and ?ltering and drying the solid residue. '7. A process as claimed in claim 6, wherein the . acid is selected from the group comprising the lower aliphatic acids and their isomers. 8. A process as claimed in claim 7, wherein the acid is formic acid. The following references are of record in the ?le of this patent: UNITED STATES PATENTS Number Name Date 1,550,268 2,193,871 2,403,174 2,406,249 Kramer _________ __ Aug. 18, Hanno __________ __ Mar. 19, Ernst _____________ __ July 2, Pari‘entjev ______ __ Aug. 20, 1925 1940 1946 1946
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