Патент USA US2600824
код для вставкиPatented June 17, 1952 2,600,818 UNITED STATES PATENT OFFICE 2,600,818 AIR-DRYING WRINKLE FINISH AND METHOD OF MAKING William A. Waldie, Oakwood, Ohio, assignor to . New Wrinkle, Inc., Wilmington, Del., a corpora . tion of Delaware No Drawing. Application SeptemberlS, 1947, Serial No. 774,899 11 Claims. 1 2 This invention deals with a wrinkle coating composition and a process of manufacturing it. vIn most-of the wrinkle coating compositions ated naphtha, petroleumthinner or a mixture of any of such thinners. In preparing the var nishes the resin and the oil are ?rst heated to used heretofore it has been necessary to subject the oil and sometimes also the ?nal composition gether to approximately 450° F.; thereafter the hardening substance is added and the mixture to a cooking process in order to obtain a wrinkle heated to a temperature ranging from 490° to 500° F. This temperature is held until a tough and hard pill is obtained on a glass plate,v which takes about from 30 minutes to one hour. The mixture is then allowed to cool to 350° F. when the thinner is added. In spite of the use of oiticica oil, and in spite of the varnish being sub jected to a cooking process, the ?nal product ob tained is of the non-wrinkling type. If a colored coating is to be produced, the addi tion of a coloring paste is necessary. Such'a textured surface. This cooking step not only pro longs the process of manufacture, but also in creases the cost and requires additional care. Moreover, the coatings prepared from the com positions used heretofore have to be dried by forced means such as by heating in an oven by infra-red light or the like. It is an object of this invention to provide wrinkle coating compositions for the preparation and application of which hardly any heating is required. paste preferably contains approximately equal It is an object of this invention to provide wrinkle coating compositions which are air=dry amounts of ?ller and coloring matter together with a small quantity of non-wrinkling varnish ing. a It is an object of this invention to provid wrinkle coating compositions in which no heat is required for the blending step, since the mix ing of the ingredients is carried out at room tem 20 and with thinner material which is preferably a highly volatile solvent. . The ?ller materials found particularly suit able are asbestine, silex, diatomaceous earth, blanc ?xe, or mixtures of these or other known perature. 25 inorganic ?ller materials. Coloring materials which have been found op It is another object of this invention to pro vide wrinkle coating compositions which dry to erative for the invention are the various grades hard wrinkle-textured coatings at room tempera of carbon black, chrome yellow, chrome green, ture in a relatively short time. iron pigments, titanium oxide, iron blues, organic It is still another object of this invention to 30 toners and the like. provide wrinkle coating compositions which yield The coating'composition may be applied to the coatings having a great hardness and a long serv article to be provided with awrinkle-textured ?lm by any method known in the art; brushing, ice life. These and other objects are accomplished‘ by immersing and spraying, for instance, are satis cold-blending a non-wrinkling varnish with raw 35 factory. However, application by spraying is the tung oil. ' preferred method. . It was quite unexpected and surprising to ?nd In the following, a few examples for the new that by merely mixing these materials which per coating compositions are given as preferred em se are non-wrinkling, products are obtained which bodiments of my invention. These examples are dry without any application of heat thereby form 40 by no means limitative but are to serve merely ing coatings with a uniform wrinkle texture and as illustration. of great hardness. A process for the production EXAMPLE I of wrinkle ?nishes has thus been devised by this invention which is characterized by great sim (a) Varnish plicity and low cost. A varnish was prepared by ?rst heating a mix Quantities ranging from 1 gallon to 1-0 gallons ture of 100 pounds of rosin-modi?ed phenol form of non-wrinkling varnish per 1 gallon of raw aldehyde resin and 10 gallons of oiticica oil to tung oil may be used. The higher the oil con approximately 450° F. and then adding under tent, the ;more pronounced the wrinkling texture. The varnishes used for the compositions of my 50 stirring 2 pounds of litharge. This mixture was then heated to 500° F. for about 45 minutes'when invention comprise from 8 to 12 gallons of oiticica a pill thereof applied to a glass plate and cooled oil, 100 pounds of phenol formaldehyde resin, from 1 to 3_ pounds of a hardening material such showed a tough and hard consistency. There as litharge,‘ red lead or the like, and from 12 to 20 after the batch was allowed to cool to approxi gallons of thinner, such as xylol, toluol, solvent 55 mately 350° F.; 5 gallons of xylol and 10 gallons naphtha, high ?ash coal tar naphtha, hydrogen of toluol were then added _-_ _ 2,600,818 4 3 (b) Coloring paste 16 pounds of asbestine, 16 pounds of lamp black, 8 gallons of the varnish described under (a), and 5 4 gallons of mineral spirits wrinkle-textured surface, was of black color and had a hard consistency. EXAMPLE IV (a) Varnish - The same varnish was used as described under were mixed and ground to a homogeneous paste. (a) of Example I. (0) Wrinkle coating composition (b) Coloring paste 122 pounds of the paste described under (13) , 10 gallons of the varnish described under (a) , No coloring paste was used in this instance. (0) Wrinkle coating composition 2 gallons of the varnish, 1 gallon of raw tung oil, 0.75 gallon of‘xylol, 8 gallons of raw tung oil, 6 gallons of xylol, 2 gallons of butanol, and 0.5 gallon of a 6% solution of manganese naph thenate ' 0.25 gallon of butanol, and were blended at room temperature. A coating ob tained with this mixture dried in 16 hours to form a hard ?lm of black color and uniform wrinkle texture. EXAMPLE‘ II' g 0.125 gallon of a 6% solution of manganese naph thenate were mixed at room temperature. ,A coating pre 20 pared from this composition was dry and hard after 20 hours and showed a ?ne wrinkle texture. (a) Varnish EXAMPLE V The same varnish was used in this instance as described under (a). of Example I. re ~11 (b) Coloring paste For the purpose of preparing a coating of white color, a paste was mixed and ground from TN) 64 pounds of titanium oxide, 64 pounds of asbestine, . (a) Varnish A varnish was prepared by the method de scribed in Example I. The ingredients used in this instance, however, were as follows: 100 pounds of phenyl phenol formaldehyde resin 10 gallons of oiticica oil 2 pounds of red lead 5 gallons of xylol 8 gallons of varnish as described under (a) of Ex 10 gallons of toluol ample I, and é‘gallons of mineral spirits (c) Wrinkle coating composition (b) Coloring paste No paste was used in this instance. 12 pounds of the white paste set forth under (1;) (0) Wrinkle coating composition of Example II, 2.25 gallons of the varnish, 1.25 gallons of varnish, 45 0.5 gallon of raw tung oil, 1 gallon of raw tung oil, 0.75 gallon of xylol, 0.75 gallon of xylol, 0.25 gallon of butanol, and 0.25 gallon of butanol, and 0.06 gallon of a 6% solution of manganese naph 0.06 gallon of a 6% solution of manganese naph thenate thenate were mixed at room temperature. A coating was were mixed at room temperature. A coating ob prepared from this composition; it dried after 16 hours. The hardness was satisfactory and the texture coarse and uniform. tained with this composition dried after 21 hours and yielded a White coating of great hardness with a surface of a ?ne, uniform wrinkle texture. EXAMPLE VI EXAMPLE III ( a) Varnish (a) Varnish The same varnish was used in this instance as described under (a) of Example I. _ The same varnish was used in this instance as described under (a) of Example I. (b) Coloring paste 16 pounds of asbestine, 16 pounds of lamp black, 4 gallons of raw tung oil, and 5 gallons of mineral spirits (b) Coloring paste 16 pounds of asbestine, 16 pounds of lamp black, 4 gallons of varnish, and 4 gallons of mineral spirits were mixed and ground. were mixed and ground into a uniform paste. (0) Wrinkle coating composition 28 pounds of the paste described under (b), 9_ gallons of the varnish, 1 gallon of raw tung oil, 3 gallons of xylol, 1 gallon of butanol, and (0) Wrinkle coating composition 9 pounds of the paste described under (-12), 1.'75 'gallons'of varnish, 1 gallon of raw tung oil. 0.75 gallon of xylol, 0.25 gallon of butanol, and . 0.06 gallon of a 6% solution of manganese naph thenate were mixed at room temperature. The drying time of a coating obtained from this composition was 18 hours. 70 0.25 gallon of a 6% solution of manganese naph thenate were mixed at room temperature. The drying time of ‘a coating prepared from this composition was 22 hours. The wrinkle texture was uniform The coating had a uniformly 75 and the hardness satisfactory. 5 2,600,818 It will be understood that while there have been described herein certain embodiments of my in vention, it is not intended thereby to have the invention limited to the speci?c details given in view of the fact that it is susceptible to various modi?cations and changes which come within the spirit of the speci?cation and the scope of the appended claims. aldehyde condensation resin, oiticica oil and hard ening material selected from the group consist ing of litharge and red lead. 7. A new air-drying wrinkling coating compo sition comprising a cold blend of from 1 to 10 gal lons of non-wrinkling varnish and about 1 gallon of raw tung oil, said varnish consisting of the heat reaction product of 100 pounds oil soluble I claim: phenol formaldehyde condensation resin, 8 to 12 1. A new air-drying wrinkling coating compo 10 gallons of oiticica oil, 1 to 3 pounds of harden sition comprising a cold blend of 10 gallons of ing material selected from the group consisting varnish, 122 pounds of a coloring paste, 8 gallons of litharge and red lead, and 12 to 20 gallons of of rawtung oil, 6 gallonspf xylol, 2 gallons of thinner. butanol and 0.5 gallon of a 6% solution of man 8. A new air-drying wrinkling coating compo ganese naphthenate, said varnish consisting of sition comprising a cold blend of from 1 to 10 a heat reaction product of 100 pounds of rosin gallons of non-wrinkling varnish, about 1 gallon modi?ed phenol formaldehyde resin, 10 gallons of of raw tung oil and a coloring paste, said varnish oiticica oil, 2 pounds of litharge, 5 gallons of consisting of the heat reaction product of oil xylol and 10 gallons of toluol, and said coloring soluble phenol formaldehyde condensation resin, paste consisting of 16 pounds of asbestine, 16 20 oiticica oil and hardening material selected from pounds of lamp black, 8 gallons of said varnish the group consisting of litharge and red lead. and 4 gallons of mineral spirits. 9. A new air-drying wrinkling coating compo= 2. A new air-drying wrinkling coating compo sition comprising a cold blend of from 1 to 10 gal sition consisting of a cold mixture of 12 pounds lons of non-wrinkling varnish, about 1 gallon of of a coloring paste, 1.25 gallons of varnish, 1 25 raw tung oil and a coloring paste comprising ap gallon of raw tung oil, 0.75 gallon of xylol, 0.25 proximately equal amounts of filler and coloring gallon of butanol and 0.06 gallon of a 6% solu matter and including oiticica oil and thinner, tion of manganese naphthenate, said varnish said non-wrinkling varnish consisting of the heat consisting of a heat reaction product of 100 reaction product of oil soluble phenol formalde hyde condensation resin, oiticica oil and harden resin, 10 gallons of oiticica oil, 2 pounds of \ ing material selected from the group consisting litharge, 5 gallons of xylol and 10 gallons of toluol, of litharge and red lead. and said coloring paste consisting of 64 pounds of 10. A new air-drying wrinkling coating compo titanium oxide, 64 pounds of asbestine, 8 gallons sition comprising a cold blend of from 1 to 10 gal of said varnish, and 4 gallons of mineral spirits. 35 lons of non-wrinkling varnish, about 1 gallon of 3. A new air-drying wrinkling coating compo raw tung oil and a coloring paste comprising ap sition consisting of 9 pounds of coloring paste, proximately equal amounts of filler and coloring 1.75 gallons of varnish, 1 gallon of raw tung oil, matter and including said non-wrinkling varnish 0.75 gallon of xylol, 0.25 gallon of butanol and and thinner, said non~wrinkling varnish consist 0.06 gallon of a 6% solution of manganese naph ing of the heat reaction product of oil soluble thenate, said varnish consisting of a heat reaction phenol formaldehyde condensation resin, oiticica product of 100 pounds of rosin-modi?ed phenol oil and hardening material selected from the formaldehyde resin, 10 gallons of oiticica oil, 2 group consisting of litharge and red lead. pounds of litharge, 5 gallons of xylol and 10 gal 11. A method of preparing an air-drying wrin lons of toluol, and said coloring paste consisting 45 kle coating composition comprising the steps of of 16 pounds of asbestine, 16 pounds of lamp heating oil soluble phenol formaldehyde conden black, 4 gallons of said varnish and 4 gallons of sation resin and oiticica oil and hardening mate mineral spirits. rial selected from the group consisting of litharge 4. A new air-drying wrinkling coating compo and red lead together to form a non-wrinkling sition consisting of 2 gallons of varnish, 1 gallon 50 varnish, and thereafter cold blending about 1 to of raw tung oil, 0.75 gallon of xylol, 0.25 gallon of 10 gallons of the varnish with about 1 gallon of pounds of rosin-modi?ed phenol formaldehyde butanol and 0.125 gallon 01’ a 6% solution of man raw tung oil. ganese naphthenate, said varnish consisting of a heat reaction product of 100 pounds of rosin= WILLLAM A. WALDIE. modi?ed phenol formaldehyde resin, 10 gallons REFERENCES CITED of oiticica oil, 2 pounds of litharge, 5 gallons of The ‘following references are of record in the xylol and 10 gallons of toluol. ?le of this patent: 5. A new air-drying wrinkling coating compo= UNITED STATES PATENTS sition consisting of 2.25 gallons of varnish, 0.5 60 Number Name Date gallon of raw tung oil, 0.75 gallon of xylol, 0.25 1,831,323 Root ____________ __ Nov. 10, 1931 gallon of butanol and 0.06 gallon of a 6% solu tion of manganese naphthenate, said varnish con sisting of 100.pounds of phenyl phenol formalde hyde resin, 10 gallons of oiticica oil, 2 pounds of 2,069,252 2,124,703 Kittredge et al _____ __ Feb. 2, 1937 Kittredge ________ __ July 26, 1938 2,455,541 Waldie ___________ __ Dec. 7, 1948 red lead, 5 gallons of xylol and 10 gallons of 65 FOREIGN PATENTS toluol. Number Country Date 6. A new air-drying wrinkling coating compo 547,321 Great Britain ____ __ Aug. 24, "1942 sition comprising a cold blend of from 1 to 10 gal OTHER REFERENCES lons of non-wrinkling varnish and about 1 gallon of raw tung oil, said varnish consisting of the 70 The Oil and Colour Trades Journal, July 19, heat reaction product of oil soluble phenol form 1935, pages 175 to 177.
1/--страниц